Best Hole Saw For Cutting Thick Metal

We’ve all been there. It’s 4 am and you’re in the middle of a DIY project when you realize you need a hole saw. The only problem is you have no idea what size hole saw you need.  This is where this handy guide comes in. In this guide, you will find the size of a hole saw for practically everything you may want to drill a hole in. Table Of Contents: List Of Holesaws Types Of Hole Saws Size Range Of Hole Saws. … Types of Hole Saws. Hole saws are specially designed saws that cut holes into materials. They are typically used on wood, plastic, and metal materials. They are available in a variety of sizes and have different designs that allow for various types of cuts. You can use them to make circular or square holes in any material as well as to cut notches if you need to remove a section of material.

Our Top 3 Picks

#Top 1
Klein Tools 53731 Hole Saw, Adjustable Saw Cutter with Dust Shiled for Cutting Drywall and Ceiling Tile for Recessed Lights
Amazon.com
Klein Tools 53731 Hole Saw, Adjustable Saw Cutter with Dust Shiled for...
$29.97
#Top 2
LENOX Tools Hole Saw with Arbor, Speed Slot, 2-Inch (1772779)
Amazon.com
LENOX Tools Hole Saw with Arbor, Speed Slot, 2-Inch (1772779)
$18.98
#Top 3
Hole Saw Set, 22PCS Hole Saw Kit with 13Pcs Saw Blades Gifts for Men, General Purpose 3/4" to 5" (19mm-127mm) Hole Saw, Mandrels, Hex Key with Storage Box, Ideal for Soft Wood, PVC Board
Amazon.com
Hole Saw Set, 22PCS Hole Saw Kit with 13Pcs Saw Blades Gifts for Men, General...
$20.99

1. Milwaukee 49-22-4185 All Purpose Professional Hole Saw Kit

This Milwaukee 49-22-4185 All Purpose Professional Hole Saw Kit is the perfect tool for all of your hole saw needs.  2. Milwaukee 49-22-4185 All Purpose Professional Hole Saw Kit  This Milwaukee 49-22-4185 All Purpose Professional Hole Saw Kit is the perfect tool for all of your hole saw needs. 13. DeWalt 20-Volt MAX Lithium-Ion Battery This DeWalt 20-Volt MAX Lithium-Ion Battery is one of the best accessories to have in your tool arsenal. The 20-Volt MAX Lithium-Ion Battery is compatible with multiple DeWalt tools and is perfect for heavy-duty jobs.

 

Key Features

  • The item is not difficult to utilize
  • The item is strong
  • The item is fabricated in the United States
  • ICE HARDENED for up to half longer life than the opposition
  • Network II Bi-Metal Teeth for more prominent solidness
  • Positive Rake Angle for quick cutting
  • Radiused Tooth Back diminishes weight on teeth
  • More profound Gullets for quick chip expulsion and Functional Slot Geometry gives a simple fitting

 

Specifications

  • Brand Milwaukee
  • Thing Dimensions LxWxH 9.5 x 16.5 x 4.75 inches
  • Color Red
  • Viable Material Wood, Metal
  • Number Of Pieces 28

 

Pros 

  • Easy to use and tough;
  • Ice solidified for up to half longer life;
  • A huge unit of 28-piece considers every contingency.

 

Cons

  • Expensive yet accompanies very quality.

2. CHS-25M 1.5″ 38mm Carbide Hole Cutter for Thick Metal by Ezarc

Ezarc’s CHS-25M 1.5″ 38mm Carbide Hole Cutter for Thick Metal is the perfect tool for cutting holes in thick metal.  What are you waiting for? Get your CHS-25M 1.5″ 38mm Carbide Hole Cutter down the road you have been looking to get. Make your job a lot easier with the CHS-25M 1. 5″ 38mm Carbide Hole Cutter. . You are able to find some excellent quality items on Small Parts and Tools. With their many decades of small business experience and a great customer care team, you can trust Small Parts and Tools to get your business to the next level.

 

Key Features

  • ✌【Quick and Precise Cuts 】The expanded hardness of the carbide innovation and streamlined tooth math permit our opening saw to offer predominant assistance life and quick cutting in the most requesting tasks. This opening shaper can definitively slice smooth openings because of the great control of the concentricity rate.
  • ✌【Different Application】 Cutting profundity of 1-inch makes this tempered steel opening shaper simple to go through an assortment of home design and modern applications, including thick metal, hardened steel, iron lines, high amalgam steel, and sheet metal plate.
  • ✌【Easy Operate】 Our carbide hard metal cutting opening shaper has a chip groove and conveying opening plan, which can adequately eliminate chips and speed up. Replaceable pilot bore is accessible.
  • ✌【Safe and Durable Design 】EZARC metal plate opening saw shaper utilizes variable teeth innovation with 3 particular bleeding edges to adjust the cutting and make the sharp edges more strong and hotness safe.
  • ✌【Acceptable SERVICE】 Always dedicated to giving a valiant effort to ensure our clients are fulfilled with regards to the buying of carbide opening saw from us. Assuming you have any inquiries, if it’s not too much trouble, go ahead and reach us to get a prompt answer.
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Specifications

  • Material Stainless Steel
  • Brand EZARC
  • Thing Dimensions LxWxH 2.17 x 1.38 x 5.51 inches
  • Viable Material Stainless Steel, Metal
  • With regards to this thing
  • Carbide

 

Pros 

  • Quick and exact cuts;
  • Simple to work;
  • Assortment of uses;
  • Protected and tough plan.
  • What We Don’t Like

Cons

  • A few clients guarantee that the plan isn’t great for this device.

 

3. Dewalt- D180005 Hole Saw Kit, 14-Piece

 

A new tool for your toolbox  The Dewalt- D180005 Hole Saw Kit, 14-Piece is a tool that every builder needs. Whether you’re a contractor or a do-it-yourselfer, this kit is a must-have. It comes with bits for drilling holes in wood, glass, ceramic, plastic, and metal. The kit has an adjustable drill chuck that makes selecting the correct bit easy. It also has a depth stop that reduces the possibility of adjusting the bit too far, which can break the drill bit. It has a variable speed of 0-1500 rpm, which allows for a slower start when drilling with bits that have a lot of torque, like the brad-point bit.

 

Key Features

  • Entryway lock opening saw unit uses C-clasp plan with device free clipping and no surface harm
  • Entryway lock pack uses arrangement window and taller bushings to convey precise stature situation and straight boring with the opening saw set
  • The entryway lock unit incorporates two flexible bushings which acknowledge both standard backsets and both normal entryway thicknesses
  • The item might shift from the picture shown

 

Specifications

  • Material Metal
  • Brand DEWALT
  • Thing Dimensions LxWxH 3 x 9.8 x 7.3 inches
  • Color Yellow
  • Number Of Pieces 14

 

Pros 

  • Simple to utilize;
  • Two mandrels are incorporated;
  • Enduring teeth;
  • Compact conveying case.

 

Cons

  • Costly value saw.

 

4. Greenlee 660- Hole Saw

The Greenlee 660-Hole Saw is a hole saw that can be used to cut through any type of material.  The Greenlee 660-Hole Saw is a hole saw that can be used to cut through any type of material. It can be used to cut through wood, brick, steel, and aluminum. The Greenlee 660-Hole Saw is a very high-quality hole saw that includes a rip blade. It is made from very high-quality material and is extremely durable. The Greenlee 660- Review of Greenlee 7-Piece Drill Bit Set I have used these bits for a long time to drill holes through concrete for bolts and have never had a problem with them. 

Key Features

  • Rib stop forestalls over-penetrating
  • Ejector Spring on all sizes over 3/4-inch makes evacuation of slug more straightforward. The least hurl size of 3/8 inch (9.5 mm)
  • Replaceable, cobalt-steel pilot drill with the split-guide tip toward forestall strolling
  • Accuracy carbide teeth for ideal execution and solidness
  • Incorporates 5 shaper heads, arbor, hex key, and case. Dimensions 7/8 inch, 1-1/8 inch, 1-3/8 inch, 1-3/4 inch, and 2-inch shaper heads

 

Specifications

  • Material Stainless Steel, Molded Plastic Carry Case
  • Brand Greenlee
  • Thing Dimensions LxWxH 9.1 x 7.7 x 2.2 inches
  • Color Green, chrome, metal
  • Thing Weight 1.39 Pounds
  • Number Of Pieces 7

 

Pros 

  • Sensible cost;
  • Awesome execution and solidness;
  • Over penetrating counteraction include;
  • Simple slug evacuation.

 

Cons

  • Spring falling off and getting lost can happen.

5. Electric Tool 49-22-4800- Hole Saw Set by Milwaukee

The Milwaukee Hole Saw Set is the perfect tool for any project.  If you’re looking for a tool that can cut through anything, the Milwaukee Hole Saw Set is the perfect tool for you. With a variety of sizes, you can find the perfect size for your project. Its compact design makes it easy to store and transport. . The Milwaukee Hole Saw Set has a compact design that makes it easy to fit in your toolbox or carry with you. The tool comes with a storage case that keeps your bits safe and allows you to store them in a convenient location.

 

Key Features

  • Incorporates meager divider opening saws in: 7/8″ (49-56-9810), 1-1/8″ (49-56-9820) and 1-3/8″ (49-56-9830)
  • For use with sway drivers
  • Outfitted with ¼” hex knife
  • A strong plan for durable use
  • Ideal for use in plastics and meager measure metals up to 1/8″ thick

 

Specifications

  • Brand Milwaukee
  • Thing Dimensions LxWxH 6.9 x 7.5 x 2.7 inches
  • Color Red
  • Thing Weight 0.45 Pounds
  • Number Of Pieces 3

 

Pros 

  • Simple to utilize and deal with;
  • Quick cuts office;
  • A solid plan with long life;
  • Utilizes with sway drivers;
  • It cuts the two plastics and flimsy check metals both.

 

Cons

  • Not really great for thicker metals.

6. Dewalt- DWACM1802 Hole Saw Kit 3-Piece

 

You can never have too many hole saws.  The Dewalt- DWACM1802 Hole Saw Kit 3-Piece is a great addition to any toolset. The three different-sized hole saws are perfect for any job. They are made to last and are durable. The hole saws are made with steel, which is strong and durable. The hole saws are well balanced, making them easy to handle. The hole saws are easy to use and the quick-change system of the hole saws enables them to be changed easily. The hole saws are available from stock and are available in standard sizes and are available in a variety of hardnesses.

 

Key Features

  • The metal opening saw has carbide teeth for long life in material
  • The opening saw unit has a launching spring for simple fitting discharge
  • Raised shoulder of the opening saw set forestalls get through
  • Advanced tooth plan for quick penetrating rate
  • Advanced pilot bit for long life in metal
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Specifications

  • Material Stainless Steel
  • Brand DEWALT
  • Thing Dimensions LxWxH 11.45 x 1.65 x 11 inches
  • Thing Weight 1.7 Pounds
  • Viable Material Metal
  • Number Of Pieces 3

 

Pros 

  • Quick speed;
  • Long-life material;
  • Advancement avoidance highlight;
  • Simple fitting expulsion;
  • Improved pilot bit.

 

Cons

  • Cost is exceptionally High;
  • Different size choices are deficient.

7. 25-Piece Master Bi-Metal Hole Saw Kit HB25M by Bosch

Welcome to the world of DIY!  Do you ever find yourself with a project that requires a hole but you don’t have a drill? Well, we’ve got you covered.  This Bosch Bi-Metal Hole Saw Kit is perfect for any project that requires a hole to be drilled into the wood, plastic, or metal. The Bi-Metal Hole Saw features a quick-change system and a convenient storage bag. The cutting teeth on this hole saw are designed to cut through wood, plastic, and metal. . The Bi-Metal Hole Saw is great for projects around the house, farm, and workshop, and is ideal for cutting new holes or enlarging holes.

Key Features

  • Advantageous: The Bosch HB25M Hole Saw Kit works with standard or speedy change arbors. The pilot chomped effectively snaps into mandrel for wood and metal applications
  • Accuracy: The opening saw cuts quicker and all the more definitively with rotating teeth sizes. The threadless plan forestalls seizing up in the mandrel
  • STRENGTH: The opening saw includes a built-up shoulder for added strength and longer life while the positive lock is intended to limit wobble
  • Safe: Made of 8% cobalt amalgam, the HB25M opening saw unit is worked for higher hotness opposition and a more extended life
  • COMPLETE: The set contains (11) opening saws: 7/8-inch, 1-inch, 1-3/8-inch, 1-1/2-inch, 1-3/4-inch, 1-1/8-inch, 2-inch, 3-inch, 2-1/8-inch, 3/4-inch and 2-1/2-inch, (7) connectors 1-1/4-inch-6-inch; (4) connectors 9/16-inch-1-3/16-inch; 3/8-inch mandrel; 3-3/8-inch pilot bit; washers
  • Set contains (11) opening saws: 7/8-Inch, 1-Inch, 1-3/8-Inch, 1-1/2-Inch, 1-3/4-Inch, 1-1/8-Inch, 2-Inch, 3-Inch, 2-1/8-Inch, 3/4-Inch, and 2-1/2-Inch
  • Set Contains: (7) connectors estimating 1-1/4-Inch to 6-Inch

 

Specifications

  • Material Metal
  • Brand BOSCH
  • Style 25pc
  • Thickness 11 Inches
  • Viable Material Wood, Metal, Stone
  • Number Of Pieces 25

 

Pros 

  • Cuts quicker and exactly;
  • Speedy piece evolving highlight;
  • Its 25 laptops cover most employments;
  • Solid and tough.

 

Cons

  • Pieces can snap by the wobbles.

8. RZMY- 13Pcs Stainless Steel Hole Saw Kit

This toolkit can help you create a variety of holes in a variety of materials like wood, plastic, a9. RZMY- 10Pcs Drill Bit Set  This drill bit set includes 10 bits, each with a different diameter, for use in a variety of materials like wood, metal, and plastics. This set features a durable, chrome vanadium steel construction for long-lasting use. Its length makes it perfect for tasks like drilling into wood that is between 1.5 and 2. . 5 inches thick. It can also be used for drilling into steel or plastic. The drill has a 2-finger trigger for comfortable operation. The chuck has a keyless locking feature, which makes it easy to change the bit.

 

Key Features

  • The opening saw unit is made of HSS rapid steel, with incredibly sharp cutting edge, low utilization, and strong with sway opposition, wear obstruction.
  • the carbide teeth of the opening saw unit can cut perfect, circular openings in hardened steel, gentle steel, iron, aluminum plate, compound plate, plastic sheet, copper, and metal. The opening saw packs can bore around 7/9″ profundity for the wood, and 1/5″ for the hardened steel.
  • There are 13 size of opening saw unit to meet your expert necessities. 16mm/0.63″, 18mm/0.71″, 20mm/0.79″, 22mm/0.87″, 25mm/0.98″,26mm/1.02″,28mm/1.10″, 30mm/1.81″, 35mm/1.38″, 40mm/1.57″,45mm/1.77″, 50mm/1.97″, 53mm/2.09″
  • The opening saw pack can help you boring enormous measurement openings through Desks, Home Wood, Aluminum Plate, Alloy Plate, Plastic Sheet, Stainless Steel, Mild Steel, Iron, Copper and Brass, and so forth
  • Amazing AFTER SELL SERVICE: Within 90 days the nature of opening saw pack isn’t totally fulfilled, kindly reach us, we will be there to help you out.

 

Specifications

  • Material Metal
  • Brand RZMY
  • Viable Material Wood, Stainless Steel, Aluminum, Brass, Plastic, Iron, Copper
  • Number Of Pieces 13

 

Pros 

  • Safe and solid;
  • The exact and amazing cut;
  • Wide scope of utilizations;
  • Fast innovation.

 

Cons

  • The pilot bits snap when the drill is shifting even at low velocities.

 

9. Bosch Diamond Hole Saw Set

What’s the biggest hole you can cut with a Bosch Diamond Hole Saw Set?  The Bosch Diamond Hole Saw Set is the perfect tool for the job. This set of four hole saws has a variety of hole sizes to choose from. The set includes a #3, #5, #7 and a #9 hole saw. The hole saws are made of tungsten carbide and are extremely durable. The hole saws are designed to cut through different types of construction materials such as drywall, wood, and many types of metals. The hole saws also feature a fluted design which allows excess material to be ejected from the cut, making it easier to clear away loose debris after cutting.

Key Features

  • Vacuum-brazed precious stone coarseness cuts quicker and endures longer
  • Sectioned teeth lessen trash and hotness
  • AutoStart pilot bit is spring-stacked, retractable shaft permits sans walk cutting without a pilot opening
  • Pilot bit offers remarkable drudgery that starts openings precisely without fail
  • Plastic case
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Specifications

  • Material Plastic
  • Brand BOSCH
  • Color Blue
  • Style Set
  • Thing Weight 0.03 Pounds
  • Viable Material Porcelain
  • Number Of Pieces 11

 

Pros 

  • It accompanies a four-inch woodwind and six-inch shaft that are successful.
  • The shorts will give you the greatest hands-on work.
  • Each piece would be upstanding and generally will come in the right cavern.
  • The included tips are top-notch.
  • The cutting is agreeable and well.

 

Cons

  • Not excessively solid for a hand gash.
  • Requirements to add a 3/4 digit.

 

10.  LENOX Bi-Metal Speed Slot Hole Saw Kit

The LENOX Bi-Metal Speed Slot Hole Saw Kit is perfect for any woodworking enthusiast.  LENOX Bi-Metal Speed Slot Hole Saw Kit  The LENOX Bi-Metal Speed Slot Hole Saw Kit is perfect for any woodworking enthusiast. It includes a wide variety of hole saw sizes and has the advantage of a tool-less blade release allowing users to change blades quickly and efficiently. The blades are made from high-speed steel and will cut through a variety of materials quickly and efficiently.

 

Key Features

  • 2X DURABILITY AND LONGER LIFE: 2X more solid with half longer life than past LENOX opening saws
  • Opening SAW SIZES: Includes the most ordinarily utilized opening saw sizes
  • Expanded WALL THICKNESS BENEFITS: Increased divider thickness further develops solidness and limits tooth misfortune
  • TOOTH DESIGN PENETRATES EASILY: Optimized tooth configuration enters metal effortlessly
  • Simple PLUG EJECTION: Larger, more honed teeth for quicker cutting and SPEED SLOT flight of stairs plan for simple attachment launch
  • Simple PLUG REMOVAL: Speed Slot includes a flight of stairs plan for simple attachment expulsion
  • 2X BLADE LIFE: Up to 2X the life in metal cutting

 

Specifications

  • Brand Lenox Tools
  • Thing Dimensions LxWxH 14.5 x 4 x 10 inches
  • Style Big daddy
  • Thing Weight 11.59 Pounds
  • Viable Material Wood, Metal
  • Number Of Pieces 26

 

Pros 

  • The brand notoriety guarantees you’ll have better quality trimmer hardware.
  • It is a finished instrument for imprint sawing.
  • There are many size choices for various necessities.
  • For quite a while, the cutters stay sharp.
  • It gives clean cutting without fail.

 

Cons

  • The promoting makes them deceive data

 

Conclusions

If you want to cut through thick metal, you need a hole saw that can handle the task.  Hole saws are typically used for cutting holes in wood, but they can also be used for cutting holes through metal.   There are many different types of hole saws, which have different applications and different sizes. Hole saws are also different depending on whether they are electric or not. Electric hole saws are excellent for cutting large holes through metal, but they are expensive. For smaller holes, you can use a manual hole saw, but they are more difficult to control.

Frequently Asked Questions

1. Do you need a special hole saw for metal?

Hole Saw for Metal: Drill large holes in metal

 

In metal, always use bimetal hole saws and keep the teeth sharper longer by using lubricating oil. … You can use bimetal saws to cut through all types of materials except ceramic, porcelain, granite, and the like. For those, you need a carbide-grit hole saw.

2. Will a hole saw cut through metal?

A good bi-metal hole saw will easily cut through softer materials, such as plastic and wood-based items, as well as harder materials, such as steel and stainless steel. … In addition to using high-speed steel with cobalt, the heat treatment process used by the manufacturer will impact the life expectancy of the hole saw.

3. What is an annular cutter used for?

An annular cutter is a specialized bit for drilling through metal. Like a hole saw for wood, an annular cutter only cuts the outside edge of a hole. It produces accurate burr-free holes to close tolerances without pre-drilling or step drilling.

 

4. What is a carbide hole saw used for?

Core cutters are tungsten carbide-tipped (TCT) hole saws that are used for boring large holes in masonry. They take a masonry hole saw drill bit and the arbor has SDS (either SDS-Plus or SDS-Max) fitment slots, as core cutters can only be used on a rotary hammer drill.

5. How do you drill through thick metal?

 

In general, it’s a good idea to drill through metal using as slow a speed as possible using a drill bit for metal. Hard metals like steel and larger drill bits require even slower speeds. With a small twist bit (1/16 in. to 3/16 in.), you can drill through most metals at 3,000 pm.

 

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